Introduction

The Certified Method-Study Professional Program is a practical, industry-oriented professional certification designed to develop participants' ability to systematically analyze, improve and standardize work methods. Method Study is a fundamental Industrial Engineering technique used to examine how work is performed, identify unnecessary activities, movements, delays, handling and process losses, and develop improved methods that enhance productivity and operational efficiency.

The program focuses on the practical application of Method Study techniques in manufacturing, production and operational environments. Participants learn how to study existing processes, break down work into individual activities, identify inefficiencies and bottlenecks, evaluate alternative methods, and support the implementation of improved working practices.

Method Study is not limited to making an individual operation faster. It involves understanding the complete work process and improving the interaction between people, machines, materials, methods, workplace layout, movement and time. The program therefore provides a structured approach to process improvement and productivity enhancement.

Definition

Method Study is a systematic Industrial Engineering technique used to examine an existing method of performing work and develop a more effective, efficient and practical method.

It involves observing and analyzing work activities, documenting the current process, identifying unnecessary operations and movements, studying material flow and workplace conditions, and evaluating alternative methods. The objective is to eliminate avoidable work, reduce waste, simplify operations and establish improved methods that can be implemented and sustained.

The program provides participants with practical knowledge of Method Study tools such as process mapping, flow process charting, motion study, economy of motion, material handling analysis and ergonomics.

Program Objectives

The Certified Method-Study Professional Program aims to enable participants to:

• Understand the principles, purpose and applications of Method Study.

• Systematically analyze existing work methods and processes.

• Break down operations into individual activities for detailed analysis.

• Identify unnecessary work, movements, handling, delays and process losses.

• Identify inefficiencies, bottlenecks and opportunities for improvement.

• Apply process mapping and flow process charting techniques.

• Understand motion economy and workplace design principles.

• Analyze material handling and ergonomic aspects of work.

• Develop and evaluate alternative methods for performing work.

• Select practical and effective improved methods.

• Support implementation, monitoring and evaluation of process improvements.

• Apply Method Study techniques to productivity and operational improvement initiatives.

• Develop a structured approach to continuous improvement and waste reduction.

Benefits of the Program

Practical Industrial Engineering Skills

Participants develop practical skills for analyzing and improving work methods in manufacturing, production and operational environments.

Improved Process Understanding

Method Study enables professionals to understand how work actually flows through an operation and identify activities that do not contribute sufficient value.

Productivity Improvement

Improved methods can reduce unnecessary movements, handling, delays and inefficient activities, contributing to higher productivity.

Waste and Loss Reduction

Participants learn to identify and eliminate avoidable activities, excessive movement, unnecessary handling, process delays and other forms of operational waste.

Better Manpower Utilization

Systematic analysis of work methods can help organizations improve the utilization of available manpower by eliminating unnecessary activities and simplifying work.

Improved Workplace Methods

The program introduces motion economy, ergonomics, material handling and workplace design concepts that can contribute to safer and more efficient working conditions.

Support for Process Improvement

Method Study provides a structured foundation for productivity improvement, Lean Manufacturing, continuous improvement and operational excellence initiatives.

Professional Development

Participants gain a practical Industrial Engineering skill that can be applied across manufacturing, production, operations, quality and process-improvement functions.

Key Components of Method Study

The program focuses on the major elements involved in a systematic Method Study exercise:

• Work Analysis – Understanding and breaking down the existing work process.

• Process Mapping – Visually documenting the sequence and flow of activities.

• Flow Process Analysis – Studying operations, transportation, inspection, delays and storage.

• Motion Study – Examining worker movements and identifying unnecessary motions.

• Material Handling Analysis – Reviewing movement, handling and flow of materials.

• Ergonomics and Workplace Design – Evaluating workplace conditions and physical arrangements.

• Alternative Method Development – Generating and evaluating improved ways of performing work.

• Implementation and Monitoring – Introducing the improved method and evaluating its effectiveness.

• Continuous Improvement – Further refining methods based on results and changing requirements.

Who Should Attend

The program is suitable for professionals and personnel working in:

• Industrial Engineering

• Production Engineering

• Manufacturing

• Production Planning and Operations

• Process Improvement

• Lean Manufacturing

• Productivity Improvement

• Quality Management

• Operations Management

• Plant and Shop-Floor Management

• Work Measurement and Work Study

It is also suitable for professionals who are responsible for improving productivity, manpower utilization, workplace methods, process efficiency or operational performance.

Conclusion

The Certified Method-Study Professional Program provides a structured and practical approach to understanding and improving the way work is performed. By combining process analysis, motion study, flow analysis, material handling, ergonomics and alternative method development, participants learn how to identify improvement opportunities and convert them into practical workplace solutions.

Effective Method Study helps organizations move beyond simply increasing work speed. It focuses on doing the right work, in the right sequence, using the right method, with minimum unnecessary movement, handling, delay and resource consumption.

The skills developed through this program can support productivity improvement, waste reduction, manpower optimization, workplace improvement, process standardization and continuous improvement initiatives across industrial and manufacturing environments.

Course Fees

INR 6,500/- per participant excluding GST

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Program Objective

To equip participants with the skills to systematically analyze and improve work methods, identify inefficiencies and operational waste, eliminate unnecessary activities and movements, and develop practical methods that improve productivity, efficiency and utilization of resources.

COURSE CONTENT

Unit 1: Introduction to Method Study

• Definition and purpose of method study

• History and evolution of method study

• Benefits and applications of method study

Unit 2: Fundamental Principles of Method Study

• Work analysis and decomposition

• Flow process charting

• Process mapping

• Identifying and eliminating waste

Unit 3: Method Study Techniques

• Motion study and economy of motion

• Time-study and work measurement

• Material handling analysis

• Ergonomics and workplace design

Unit 4: Analyzing and Improving Methods

• Identifying inefficiencies and bottlenecks

• Brainstorming and idea generation

• Evaluating and selecting alternative methods

• Implementing and monitoring changes

Unit 5: Tools and Techniques for Method Study

• Flow process charting

• Process mapping tools

• Ergonomics analysis

Unit 6: Case Studies and Group Exercises

• Real-world examples of method study applications

• Group exercises to practice method study skills

Unit 7: Implementation and Change Management

• Overcoming resistance to change

• Communicating changes to stakeholders

• Monitoring and evaluating results

• Continuously improving processes

Training Methods

• Lectures and presentations

• Group discussions and exercises

• Case studies and real-world examples

• Quizzes and assessments

Duration

4–7 days (dependent on depth of coverage)

Certification

Certificate of Method-Study Professional